Standard HP cleaning machines can't account for unique pipe configurations, space constraints, specific contaminant types, integration with existing PLC systems, or site-specific safety requirements. Forcing a generic system into a specialized application means poor performance, wasted pressure, and increased downtime.
ARS builds bespoke HP cleaning systems from scratch — optimized for your exact contaminant, substrate, space, safety, and integration needs. We handle the full lifecycle: site assessment, requirement analysis, engineering design, manufacturing, supply, erection, commissioning, and post-handover support.
A proven 7-phase methodology refined over 20 years and 1000+ projects.
Our engineering team visits your plant to conduct a comprehensive assessment. We study the existing setup, cleaning challenges, space constraints, utility availability, environmental conditions, and safety requirements.
Plant layout & space, existing systems, utility connections (power, water, air), operating environment, safety zones, contaminant type & build-up patterns.
Site Assessment Report with photographs, measurements, layout sketches, and preliminary recommendations for system type, pressure, and flow requirements.
Working closely with your operations and maintenance teams, we translate site findings into detailed technical requirements. We evaluate feasibility, assess technical risks, and develop a cost-benefit analysis to justify the investment.
Application analysis (contaminant, substrate, cleaning cycle), pressure & flow rate determination, pump selection (type, brand, capacity), feasibility study with ROI projections.
Technical Requirement Specification (TRS) document with recommended system configuration, bill of materials, and project cost estimate.
Our design engineers create the complete system architecture — from conceptual layout to detailed engineering drawings. This includes hydraulic & pneumatic circuit design, piping layout, structural design, control system architecture, and safety enclosure planning.
Deliverable: GA drawings, P&ID diagrams, piping layout, electrical schematics, BOM — submitted for client/consultant approval.
Fabrication and assembly take place at our Chennai manufacturing plant. All components are built to detailed engineering specifications with rigorous quality checkpoints at every stage. CNC machining is outsourced to approved specialist vendors while final assembly, integration, and testing happen in-house.
Fabrication (lathes, drilling, assembly lines), hydraulic pressure test benches (up to 60,000 psi), system integration, DG sets, compressors & power backup utilities.
In-house hydraulic pressure testing, outsourced burst test & ultrasonic thickness testing (NABL accredited labs), hardness & surface roughness testing.
Completed systems are packed for safe transportation to the client site. All documentation including test certificates, operation manuals, spare parts lists, and maintenance schedules are prepared and dispatched along with the equipment. We coordinate logistics to ensure timely delivery aligned with the project schedule.
Our site engineers supervise the complete erection process — positioning, aligning, piping connections, electrical hookups, and integration with existing plant systems. We coordinate with your contractors and maintain daily progress reporting throughout the installation phase.
The system undergoes comprehensive testing and fine-tuning to ensure it meets all performance specifications. We run the complete cleaning cycle, verify pressures, flows, and safety systems, train your operators, and prepare preventive & breakdown maintenance schedules before formal project handover.
Full system functional test, pressure & flow validation, safety device verification, performance benchmarking against project specifications.
Operator training, maintenance schedule (preventive & breakdown), spare parts inventory plan, warranty documentation, AMC options.
Examples of bespoke solutions delivered across industries.
600 Bar automated cleaning — custom-designed for SAIL & TATA oven geometries. 20+ systems delivered.
1500 Bar, 30 LPM system mounted on Ashok Leyland truck for mobile paint shop cleaning.
300 Bar integrated system with stainless steel piping, VFD-controlled pumps, and nozzle condition monitoring.
Solutions for large-diameter industrial piping in petrochemical and pharma plants. Custom nozzle and lance design.
Combined sewer line + septic tank cleaning system, mounted on vehicle chassis for municipal operations.
Custom hydraulic power packs for Ordnance Factory — engineered to defence-grade specifications.
